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Saerfoam PU Foams

Saerfoam PU Foams CORE MATERIALS

Product Code: SDF-COR-016

Saerfoam PU Foams: Customisable hybrid structural core combining PU foam with 3D E-glass bridges for infusion and RTM.

Why does it matter?

Core material directly affects stiffness, resin consumption, impact behaviour and production cycle. Process and surface format matter alongside density.

Application and selection checklist

  • Define load, thickness and weight targets.
  • Verify resin and process compatibility.
  • Choose grooves, perforation and contour-cut format for the flow plan.
  • Measure resin consumption and surface quality on a sample panel.

For product matching, samples and quotation, see the core-material selection guide.

Technical Details

Technical values are transcribed from the linked manufacturer document or, where equipment has no TDS, from verifiable information in the product name. Use the current TDS/SDS, batch certificate and an actual production trial together for design and process decisions.

Technical Specifications

Standard processes Infusion, RTM, compression
3D bridge material E-glass
I-type bridge direction 90°
X-type bridge direction ±45° along panel
O-type bridge direction ±45° along and across panel
Standard thickness range 10–40 mm; depends on type
Standard panel size I/X: 1200 × 2400 mm; O: 1200 × 1200 mm
Foam options PU; PE, PIR and others on request

Areas of Use

Vacuum infusion

RTM and compression moulding

Marine and wind components

Sandwich panels replacing balsa, PVC or PET

Advantages

Customisable 3D bridge direction and density

Easy cutting and draping

Optimised resin flow

High impact resistance

Compatibility with multiple resin systems

S.S.S

Frequently Asked Questions

Which application suits Saerfoam PU Foams?
Customisable hybrid structural core combining PU foam with 3D E-glass bridges for infusion and RTM. Final suitability must be validated for substrate, process conditions and a small-scale trial.
What information should be supplied before ordering?
Provide substrate, production method, target temperature, part size, annual consumption and existing equipment details.
Are TDS values guaranteed design values?
No. Unless explicitly stated otherwise, they are typical values under manufacturer conditions; current TDS/SDS and batch documents take precedence.
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