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PVC Foams

PVC Foams CORE MATERIALS

Product Code: SDF-COR-015

PVC foam is considered for marine, wind, automotive and industrial sandwich structures balancing weight, mechanical performance, machinability and cost.

Why does it matter?

Density and thickness must be selected together. Higher density increases typical compression and shear properties while also changing panel weight and cost.

MYcell-M features

  • 40–250 kg/m³ nominal density range
  • Compatibility with epoxy, polyester and vinyl ester
  • Low water and resin absorption
  • Thermoformability and machinability
  • Marine, aerospace, automotive, wind and sports applications

See the marine PVC foam selection guide.

Technical Details

The MYcell-M TDS lists M040–M250 grades, 40–250 kg/m³ nominal density, grade-dependent 0.52–6.88 MPa typical compression and 0.47–4.37 MPa typical shear strength. Values are typical; the manufacturer requires application-specific validation.

Technical Specifications

Material Closed-cell cross-linked PVC foam
Density grades M040, M048, M060, M080, M100, M130, M200, M250
Nominal density range 40–250 kg/m³
Resin compatibility Epoxy, polyester and vinyl ester
HDT 100–125°C (depending on grade)
Standard block dimensions Grade-dependent; see TDS table

Areas of Use

Boat and yacht hull/deck panels

Wind turbine structures

Automotive and transport

Aerospace interior panels

Sports equipment

Industrial sandwich panels

Advantages

High strength-to-weight ratio

Low water and resin absorption

Thermoformability

Chemical resistance

Epoxy, polyester and vinyl ester compatibility

S.S.S

Frequently Asked Questions

Which resins are compatible with PVC foam?
The MYcell-M TDS states compatibility with epoxy, polyester and vinyl ester. Final resin, adhesive, temperature and process duration must be validated by trials.
How is density selected?
Compression and shear loads, panel thickness, local inserts, water exposure, resin consumption and weight target must be assessed together.
Can PVC foam be thermoformed?
MYcell-M lists thermoformability as an advantage. A small-scale trial is required for bend radius, thickness and temperature.
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